Laboratory High Shear Mixer Homogenizers

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FPS range of laboratory High Shear homogenizers comprises a sets of Stators and Rotors concentrically mounted. Laboratory Homogenizers provide vigorous shear force to the material ensuring better pre-mixing and lump-free formulation. Laboratory High Shear Homogenizers are preferred over any conventional laboratory mixer due to efficient mixing/shearing action between the rotor-stator.

FPS Laboratory High Shear Mixers work on the principle of shear force produced in between the rotor and stator. The high-speed rotation of the rotor sucks the material into the eye of the rotor wherein a high amount of centrifugal force throws the material outwards towards the stator wall. The material is sheared off as the high rotational kinetic energy is converted to heat energy because of disruption to the flow of the material in between the rotor and stator further leading to the high amount of shear energy in a small confined space, also known as the tolerance in between the rotor and stator.

Features:

  • M.O. C: S. S-304/ S. S-316L/Others Material as per request
  • Inter-changeable Working Heads
  • Drive Unit: TEFC/ Explosion Proof Electric Motor
  • Motor Starter: S/D starter (for fixed rpm)/ VFD (for variable rpm)
  • Volume range starting from 500 mL to 20 Liters

 

Blending

Blending refer to mixing of liquids of similar varying viscosities which is achieved easily using a FPS High Shear Homogenizer Mixer

Disintegrating

Disintegration is defined as the process in which particles, majorly in form of chips/bales/agglomerates are disintegrated to fine particles making a consistent slurry, which is achieved easily using a FPS High Shear Homogenizer Mixer

Homogenizing

Homogeneous product is designed as one which shall have equal distribution of particles through the mix which can also be defined as consistency of the mix, which is achieved easily using a FPS High Shear Homogenizer Mixer

Particle Size Reduction

Particle size reduction is a process of preparation of finer suspensions from slurries (semi-solid materials) making it consistent, which is achieved easily using a FPS High Shear Homogenizer Mixer

Emulsifying

Emulsification is defined as the process in which droplets of the mix (majorly liquids of varying viscosities) are dropped down to the range of 0.5 to 5 microns typically, which is achieved easily using a FPS High Shear Homogenizer Mixer

Solubilizing & Gelling

Solubilizing is a process of dispersion of solids into liquids which are not easily dispersed into liquids and usually form agglomerates, this process of breaking of agglomerates into finer particles to form consistent slurries, which is achieved easily using a FPS High Shear Homogenizer Mixer

Shear Force Principle:

FPS Laboratory High Shear Mixers works on the principle of shear force produced in between the rotor and stator. The high-speed rotation of the rotor sucks the material into the eye of the rotor wherein high amount of centrifugal force throws the material outwards towards the stator wall. The material is sheared off as the high rotational kinetic energy is converted to heat energy because of disruption to the flow of the material in between the rotor and stator further leading to the high amount of shear energy in a small confined space, also known as the tolerance in between the rotor and stator. 

Laboratory High Shear Mixer Homogenizers:

Precision Designed Work-heads:

FPS provides a comprehensive range of working heads offering great versatility and additivity to the wide range of applications and processes.

Emulsion Head

Slotted Disintegrating Head

High Shear Head

Square Hole Head

Four Blade Vane Type Rotor

Types of Laboratory High Shear Mixer Homogenizers: