High Speed Dispersers
PHARMACEUTICAL & NUTRACEUTICALS
PERSONAL CARE AND COSMETICS
FOOD AND BEVERAGES
DYES AND PIMENTS
CHEMICAL AND AGRO-CHEMICALS
PAINT & PIGMENTS - INK & COATINGS
FPS Disperser range is designed for dispersion or mixing of different rheology behaviour exhibiting products and its primary purpose is to incorporate powders into liquid and break down particle agglomerates to produce a fine dispersion.
Running at tip speeds up to around 25 m/s, the open disc blade of the High-Speed Disperser generates vigorous flow and creates a characteristic vortex into which powders or any solid ingredients are added for quick dispersion. This classic mixer can handle product viscosities from 1 cps to up to 50,000 cps.
Features:
- M.O. C: S. S-304/ S. S-316L/Others Material as per request
- Inter-changeable Working Heads
- Drive Unit: TEFC/ Explosion Proof Electric Motor
- Drive: Direct Coupling Drive/ Pulley Belt Driven
- Motor Starter: S/D starter (for fixed rpm)/ VFD (for variable rpm)
- Volume range starting from Lab Scale to Commercial Volumes
- Mounting: Portable Stand with Lifting/ Fixed Stand with Automatic Lifting
Applications:
Blending
Blending refer to mixing of liquids of similar varying viscosities which is achieved easily using a FPS High Shear Homogenizer Mixer
Disintegrating
Disintegration is defined as the process in which particles, majorly in form of chips/bales/agglomerates are disintegrated to fine particles making a consistent slurry, which is achieved easily using a FPS High Shear Homogenizer Mixer
Homogenizing
Homogeneous product is designed as one which shall have equal distribution of particles through the mix which can also be defined as consistency of the mix, which is achieved easily using a FPS High Shear Homogenizer Mixer
Particle Size Reduction
Particle size reduction is a process of preparation of finer suspensions from slurries (semi-solid materials) making it consistent, which is achieved easily using a FPS High Shear Homogenizer Mixer
Emulsifying
Emulsification is defined as the process in which droplets of the mix (majorly liquids of varying viscosities) are dropped down to the range of 0.5 to 5 microns typically, which is achieved easily using a FPS High Shear Homogenizer Mixer
Solubilizing & Gelling
Solubilizing is a process of dispersion of solids into liquids which are not easily dispersed into liquids and usually form agglomerates, this process of breaking of agglomerates into finer particles to form consistent slurries, which is achieved easily using a FPS High Shear Homogenizer Mixer
Shear Force Principle:
FPS High Speed Disperser works on the principle of shear force produced by the high-speed rotation of the cowl blade. The rotation of the cowl blade sucks the material into the eye of the rotor wherein high amount of centrifugal force throws the material outwards towards the wall of the vessel. The material is sheared off as the high rotational kinetic energy is converted to heat energy because of disruption to the flow of the material.
Working of High Speed Disperser:
High Speed rotation of the Cowl Blade exerts a powerful suction, drawing in liquids and solids into the eye of the rotor
Material is centrifugally forced to the inner walls on the vessel.
The rotational kinetic energy of the material is broken down and converts to heat energy which in turn causes shearing of the material in the vessel.
A continuous mixing pattern is maintained due to continuous radial expulsion and suction into the eye forming a stable mixing pattern.
Precision Design Cowl Blades for Various Applications:
FPS provides a comprehensive range of working heads offering great versatility and additivity to the wide range of applications and processes.
Configuration of High Speed Disperser in Process:
Portable Stand with Semi-Automatic Lifting
Fixed Stand with Automatic Lifting
Technical Specifications of High Speed Disperser
| Equipment | High Speed Disperser (FPS-HSD) | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Mounting | Portable Stand with Semi-Automatic Lifting/Fixed Stand with Automatic Lifting | ||||||||||
| Model No. | FPS-HSD – 1001 | HSD – 1003 | HSD – 1005 | HSD – 1007.5 | HSD – 1010 | HSD – 1015 | HSD – 1020 | HSD – 1025 | HSD – 1030 | HSD – 1050 | |
| Motor (in HP) | 1 | 3 | 5 | 7.5 | 10 | 15 | 20 | 25 | 30 | 50 | |
| RPM (Max.) | 1440/2880/5660 | 1440/2880 | 1440/2880 | 1440/2880 | 1440/2880 | 1440/2880 | 960/1440 | 960/1440 | 960/1440 | 960/1440 | |
| Diameter (in Inches) | 3 | 4 | 5 | 5 | 6 | 6 | 6 | 7 | 7 | 8 | |
| Volume (in L) | 0.5 – 10 | 20 – 100 | 100 – 350 | 350 – 500 | 500 – 750 | 750-1000 | 1000-1500 | 1500-2000 | 2000-3000 | 4000-5000 | |