Laboratory High Shear Mixer Homogenizers
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FPS range of laboratory High Shear homogenizers comprises a sets of Stators and Rotors concentrically mounted. Laboratory Homogenizers provide vigorous shear force to the material ensuring better pre-mixing and lump-free formulation. Laboratory High Shear Homogenizers are preferred over any conventional laboratory mixer due to efficient mixing/shearing action between the rotor-stator.
FPS Laboratory High Shear Mixers work on the principle of shear force produced in between the rotor and stator. The high-speed rotation of the rotor sucks the material into the eye of the rotor wherein a high amount of centrifugal force throws the material outwards towards the stator wall. The material is sheared off as the high rotational kinetic energy is converted to heat energy because of disruption to the flow of the material in between the rotor and stator further leading to the high amount of shear energy in a small confined space, also known as the tolerance in between the rotor and stator.
Features:
- M.O. C: S. S-304/ S. S-316L/Others Material as per request
- Inter-changeable Working Heads
- Drive Unit: TEFC/ Explosion Proof Electric Motor
- Motor Starter: S/D starter (for fixed rpm)/ VFD (for variable rpm)
- Volume range starting from 500 mL to 20 Liters
Blending
Blending refer to mixing of liquids of similar varying viscosities which is achieved easily using a FPS High Shear Homogenizer Mixer
Disintegrating
Disintegration is defined as the process in which particles, majorly in form of chips/bales/agglomerates are disintegrated to fine particles making a consistent slurry, which is achieved easily using a FPS High Shear Homogenizer Mixer
Homogenizing
Homogeneous product is designed as one which shall have equal distribution of particles through the mix which can also be defined as consistency of the mix, which is achieved easily using a FPS High Shear Homogenizer Mixer
Particle Size Reduction
Particle size reduction is a process of preparation of finer suspensions from slurries (semi-solid materials) making it consistent, which is achieved easily using a FPS High Shear Homogenizer Mixer
Emulsifying
Emulsification is defined as the process in which droplets of the mix (majorly liquids of varying viscosities) are dropped down to the range of 0.5 to 5 microns typically, which is achieved easily using a FPS High Shear Homogenizer Mixer
Solubilizing & Gelling
Solubilizing is a process of dispersion of solids into liquids which are not easily dispersed into liquids and usually form agglomerates, this process of breaking of agglomerates into finer particles to form consistent slurries, which is achieved easily using a FPS High Shear Homogenizer Mixer
Shear Force Principle:
FPS Laboratory High Shear Mixers works on the principle of shear force produced in between the rotor and stator. The high-speed rotation of the rotor sucks the material into the eye of the rotor wherein high amount of centrifugal force throws the material outwards towards the stator wall. The material is sheared off as the high rotational kinetic energy is converted to heat energy because of disruption to the flow of the material in between the rotor and stator further leading to the high amount of shear energy in a small confined space, also known as the tolerance in between the rotor and stator.
Laboratory High Shear Mixer Homogenizers:
STEP 1
STEP 2
STEP 3
STEP 4
STEP 1
High Speed Rotation of rotor blades exerts a powerful suction, drawing in liquids and solids directly into the eye of the rotor.
STEP 2
Material is centrifugally forced to the tolerance between the rotor and inner walls of the stator where milling action takes place.
STEP 3
The milling is then followed by vigorous hydraulic shearing as the material is forced through the perforations in the stator.
STEP 4
A continuous mixing pattern is maintained due to continuous radial expulsion and suction into the eye forming a stable mixing pattern.
Precision Designed Work-heads:
FPS provides a comprehensive range of working heads offering great versatility and additivity to the wide range of applications and processes.
Emulsion Head
Slotted Disintegrating Head
High Shear Head
Square Hole Head
Four Blade Vane Type Rotor
Types of Laboratory High Shear Mixer Homogenizers:
1. Laboratory Dual High Shear Mixer Disperser:
2. Laboratory High Speed High Shear Mixer Disperser:
3. Multi-Head Ultra High Shear Homogenizer Disperser:
4. Laboratory Inline High Shear Mixer Homogenizer:
1. Laboratory Dual High Shear Mixer Disperser:
Replaceable High Shear Mixer and High Speed Disperser Cowl Blades.
Up to 2,900 rpm (adjustable).
Suitable up to 20 Liters working volume.
2. Laboratory High Speed High Shear Mixer Disperser:
High Shear Mixer Homogenizer Blades
Up to 5,400 rpm (adjustable)
Suitable up to 3 Liters working volume
3. Multi-Head Ultra High Shear Homogenizer Disperser:
Replaceable High Shear Mixer and High-Speed Disperser Cowl Blades
Up to 8,400 rpm (adjustable)
Suitable up to 2 Liters working volume
4. Laboratory Inline High Shear Mixer Homogenizer:
High Shear Mixer Homogenizer Blades
Up to 2,900 rpm (adjustable)
Suitable up to 50 Liters working volume
Batch Re-circulation type continuous mixing pattern with sampling and outlet provision