FPS Pure-Mix Vacuum Skid
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--Highly Advanced Mixing Technology
--Efficient Production Rates
--Lower Production Costs
--Best Quality product with reproducibility
--Hermetically Sealed process for Mixing & Homogenization
--Tailor Designed solutions for various Applications
FPS Pure-Mix Vacuum Skid is a state-of-the-art multi-processing skid which delivers superior performance combining multiple processes in a compact, user-friendly design. The skid performs versatile application: Mayonnaise, Sauces & Spreads; Ointments, Creams & Lotions; Other range of Suspensions & Emulsions for various industries. The key features includes:
Efficient Heating and Cooling of the Product in the Mixing Vessel for precise temperature control
Contra-Rotary Agitator Mixer with Scrappers for handling high viscosity products
Pre-Mixing High Shear Mixer for efficient Dispersion of ingredients into the mix
Vacuum-Sealed Process up to 600 mm of hg for smooth texture and aeration free product
Accurate Ingredient Dosing with built-in measurement capabilities
Advanced High Shear Homogenization featuring four stages of Rotor-Stator blades for final Smooth Texture with stable emulsification
CIP -able design for immediate changeover and flushing
Compact Design & Maximum Efficiency designed to save space without compromising on performance, the FPS PureMix Vacuum Skid is the ideal solution for manufacturers looking to streamline their processes while maintaining high-quality production standards.
The FPS PureMix Vacuum Skid is equipped with cutting-edge components, each tailored for specific end applications to ensure optimal performance:
1. Vacuum Batch Preparation Vessel:
- Hermetically Sealed Vessel- with locking provision to achieved vacuum level up to 600 mm of Hg
- Contra-rotary Agitator with scrappers– for efficient mixing of high viscosity products & scrappers ensure efficient heat transfer by scrapping inner walls
- Triple Jacketed with Insulation – for maintaining process temperature efficiently
- Liftable Top Lid– with two handed operations for safety
- Vacuum Release arrangement- for de-gassing and maintaining desired vacuum level
- CIP design for efficient cleaning and sterilization
2. Pre-Mix Preparation Vessel
- In-Tank Homogenizer or Bottom Homogenizer with Scrapper Agitator for efficient mixing heat transfer
- Triple Jacketed with Insulation – for maintaining process temperature efficiently
- CIP design for efficient cleaning and sterilization
- Pre-Mix feed line directly to the mouth of Homogenizer for efficient dispersion
3. Phase Dosing Vessel
- Triple Jacketed with Insulation – for maintaining temperature to required mixing temperature
- CIP design for efficient cleaning and sterilization
- Phase feed line directly to the mouth of Homogenizer for efficient emulsification
4. Inline Homogenizer:
- Most Advanced High RPM Super Mill Homogenizer
- Multi-Stage action for efficient Stirring, Dispersing, Emulsifying, Homogenizing, and more
- Handles higher viscosities efficiently
5. Recirculation Loop:
- Batch Re-circulation loop for material into the Main Mixing Vessel
- Adjustable Loop as per the batch volume- Higher and Lower volumes
- Material Discharge & By-pass line for controlled discharge of low shear and high shear products
6. Automation & Controls:
- PLC based HMI control panel with recipe feedback and controls (Show HMI screen and recipe call-back options indicating names like Recipe 1, Recipe 2, ….so on)
- Automatic Weighing and Batching System for feeding ingredients
- Actuated Valves for programmable feeding, circulation and material discharge
- Steam Flow control valve for efficient steam flow based on product set temperature
7. Pipeline & Skid:
- Seamless Piping with Actuated Control Valves for material flow control
- Sturdy Skid design with mounting for each component of the single frame and anti-vibration pads mounting