High Speed Disperser

High Speed Dispersers

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PHARMACEUTICAL & NUTRACEUTICALS

PERSONAL CARE AND COSMETICS

FOOD AND BEVERAGES

DYES AND PIMENTS

CHEMICAL AND AGRO-CHEMICALS

PAINT & PIGMENTS - INK & COATINGS

FPS Disperser range is designed for dispersion or mixing of different rheology behaviour exhibiting products and its primary purpose is to incorporate powders into liquid and break down particle agglomerates to produce a fine dispersion.

Running at tip speeds up to around 25 m/s, the open disc blade of the High-Speed Disperser generates vigorous flow and creates a characteristic vortex into which powders or any solid ingredients are added for quick dispersion. This classic mixer can handle product viscosities from 1 cps to up to 50,000 cps.

Features:

M.O. C: S. S-304/ S. S-316L/Others Material as per request
Drive Unit: TEFC/ Explosion Proof Electric Motor
Lid Mounting for Vessels for ease of operation
Vessel locking provision for interchangeable vessels
Vacuum Sealed Disperser models also available
Motor Starter: S/D starter (for fixed rpm)/ VFD (for variable rpm)
Volume range starting from Lab Scale to Commercial Volumes

Blending

Blending refer to mixing of liquids of similar varying viscosities which is achieved easily using a FPS High Shear Homogenizer Mixer

Disintegrating

Disintegration is defined as the process in which particles, majorly in form of chips/bales/agglomerates are disintegrated to fine particles making a consistent slurry, which is achieved easily using a FPS High Shear Homogenizer Mixer

Homogenizing

Homogeneous product is designed as one which shall have equal distribution of particles through the mix which can also be defined as consistency of the mix, which is achieved easily using a FPS High Shear Homogenizer Mixer

Particle Size Reduction

Particle size reduction is a process of preparation of finer suspensions from slurries (semi-solid materials) making it consistent, which is achieved easily using a FPS High Shear Homogenizer Mixer

Emulsifying

Emulsification is defined as the process in which droplets of the mix (majorly liquids of varying viscosities) are dropped down to the range of 0.5 to 5 microns typically, which is achieved easily using a FPS High Shear Homogenizer Mixer

Solubilizing & Gelling

Solubilizing is a process of dispersion of solids into liquids which are not easily dispersed into liquids and usually form agglomerates, this process of breaking of agglomerates into finer particles to form consistent slurries, which is achieved easily using a FPS High Shear Homogenizer Mixer

Shear Force Principle:

FPS High Speed Disperser works on the principle of shear force produced due to the high-speed rotation of the cowl (saw-tooth) blade which created suction of the material into the eye of the rotor wherein high amount of centrifugal force throws the material outwards towards the inner walls of the mixing vessel. The material is continuously sheared off as the high rotational kinetic energy is converted to heat energy because of disruption to the flow of the material leading to the high amount of shear energy.

Working of High Speed Disperser:

STEP 1

STEP 2

STEP 3

STEP 4